Water turbines

Controls for hydro turbines

Hydraulic control units and drives for hydro turbines


Our portfolio

Control unit of a Kaplan turbine

70l oil tank - 2.2 kw - motor, gear pump for Kapplan-turbine control


New design of a turbine control block for water turbines

Freely extendable by connecting plates with stackable systems for flaps, slides and other secondary functions.

Pressure filter block

Application possibilities:
  • Gear pump with pressure relief and check valve
  • Accumulator operation with gear pump, accumulator safety valve and accumulator drain valve
  • Controlled pumps with pressure regulator and load sensing regulator with pressure remote control 
  • Controlled pumps with load sensing, regulation with extern load sensing signal

Turbine control block for guide wheel, impeller type, beam steering and other control units. Compact in one control plate. Therefore, stackable systems with a lot of valves can be dispensed (will cause leakage). Any number from control elements can be installed. Only the black/white-, proportional- or the servo valve is flanged. Is a function not needed, the valve can be replaced by a plug.
Turbine control block for water turbines

Hydraulic unit

Hydraulic unit for telescopic rake cleaner with skimmer

Technical specifications 

Electric motor: 3 KW 1450 rpm 230 / 400V 
Gear pump: 5,8l / min at 180 bar 
Oil tank: 70 liter aluminum tank

The hydraulic power unit consists of: 
  • Oil tank 70 liters (aluminum) 
  • Oil sump elevated
  • Gel absorber
  • Level display optically
  • Level temperature switch
  • Tank heater with integrated thermostat
  • Return filter with el. clogging indicator
  • Hand pump
  • E-Motor
  • Gear pump
  • Clutch and bellhousing
  • Valve block with 3 functions:
    • Lifting cylinder 
    • Pressure cylinder
    • Escape protection
  • All outgoing lines can be shut off
  • Oil cooler connection prepared, cooler bypass installed
  • El. components wired to terminal box
  • Heating and electric motors can be switched off via the lockable service switch
Hydraulic unit for telescopic rake cleaner
Hydraulic unit for telescopic rake cleaner

Drive unit for an intake gate

Performance:

Electric motor: 3 KW 1450 rpm 230 / 400V 
Gear pump: 5,8l / min at 200 bar 
Oil tank: 250 liter tank 

The hydraulic aggregate consists of: 
  • Container assembly with:
  • Oil reservoir 250 liters
  • Oil sump elevated
  • Gel absorber
  • Level display optically
  • Level temperature switch 
  • Tank heater with integrated thermostat
  • Return filter with el. clogging indicator 
  • Hand pump

2 pump assemblies with:
  • E-Motor
  • Gear pump
  • Clutch and bellhousing
  • Stopcock (connection of both pumps)
Power unit

Valve block ground relief contractor with:

  • Connection row plate 1 Compartment
  • Intermediate plate with overpressure valve
  • Throttling check valve in A - B (drain throttling)
  • Unlockable check valve in A -B
  • Pressure reducing valve in A with bypass check valve
  • 4/3 directional control valve middle position P-A-B to tank 24 V DC

Valve block inlet contactor includes:

  • Connection row plate 1 compartment
  • Intermediate plate with overpressure valve
  • Throttling check valve in AB (drain throttling) 
  • Unlockable check valve in A-B
  • Pressure reducing valve in A with bypass check valve
  • Emergency valve without current P-A and B-T 24 V DC
  • 4/3 directional control valve middle position P-A-B to tank 24 V DC

Storage system consisting of:

  • 2 pcs bladder storage 50 liters
  • Storage security block
  • Pressure switch programmable with two switching points
  • El. Components wired to terminal box
  • Heating and electric motors can be switched off via the lockable service switch

Turbinenmanagement Francis Turbine

Performance: 

Electric motor: 2.2 KW 1450 rpm 230 / 400V 
Gear pump: 5.8 l / min at 200 bar 
Oil tank: 70 liter aluminum tank 

Hydraulic power units include: 
  • Filling and ventilation filter
  • Level display optically
  • Level temperature switch
  • E-Motor
  • Gear pump
  • Clutch and bellhousing

Keicher turbine block 1 segment for a Francis turbine Contains: 
  • Pressure filter in P with el. Clogging indicator
  • Pressure relief valve in P
  • Storage safety valve 
  • Drain plug storage 
  • Check valve in P
  • 1 piece throttle check valve in B (speed emergency stop)
  • 2 pcs 2/2 directional seat valves normally open 24 V DC (emergency shutdown)
  • 1 pcs 2/2 directional seat valves normally closed 24 V DC (storage shut-off if no control movements take place)
  • 1 pc load holding valve in A and B
  • 1 pc 4/3 proportional directional valve with integrated electronics control +- 10V
  • Programmable pressure switch with 1 pc switching point and 1 pc switching point and 1 pc of analogue output
  • Mechanical pressure switch for emergency closure
  • Bladder accumulator 10 liters
  • 3-fold manifold mounted on turbine block, without valve assembly
  • Stopcocks in outlets A-B
  • Pressure gauge with stopcock
Turbine management of a Francis turbine
Turbine management of a Francis turbine

Control bottom outlet

Bottom outlet control

Transmission lubrication unit and brake control

Transmission lubrication unit and brake control

Weir

Weir system
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